Ask the Scholar

Document scope · 1 page
doc
Scholar
Ask about this object, its catalog metadata, its source description, or the page inventory. For page-specific OCR and visual context, open one of the page chats.

Scholar Source Context

Document identity
localId
323152805
label
University of Tennessee, Knoxville 2/2/90 [OA 8310] [2]
core
doc
dtoType
document
pageCount
1
Source metadata
Source extras
naId
323152805
levelOfDescription
fileUnit
recordType
description
ocrSource
nara-archive
Single page context
seq
1
pageIndex
0
type
document
mediaId
dd51955de5f24407
ocrText
Originally Processed With FOIA(s): FOIA Number: S S FOIA MARKER This is not a textual record. This is used as an administrative marker by the George Bush Presidential Library Staff. Record Group/Collection: George H.W. Bush Presidential Records Collection/Office of Origin: Speechwriting, White House Office of Series: Speech File Backup Files Subseries: Chron File, 1989-1993 OA/ID Number: 13704 Folder ID Number: 13704-003 Folder Title: University of Tennessee, Knoxville 2/2/90 [OA 8310] [2] Stack: Row: Section: Shelf: Position: G 26 19 6 3 SENT BY:Univ-Relations ; 1-23-90 4:27PM ; 6159746435-> 4562758; # 4 (Homer Fisher 615-974-3240, Tennessee Highlights The Science Alliance strengthens UT Knoxville's 40-year relationship with Oak Ridge National Laboratory. An important part of the Alliance is the Distinguished Scientist Program, which is bringing the world's outstanding researchers to UTK & Oak Ridge on joint appointments. Besides the Science Alliance, there are four other Centers of Excellence-in materials processing, MBA venture analysis and entrepreneurship, livestock diseases and human health, and waste management. Outstanding classroom teaching is at the heart of any state flagship university, and 12 Chairs of Excellence are part of UT Knoxville's 1,400-member faculty. The Chairs are filled with scholars whose academic interests range from 18th century literature to power electronics to genetic engineering in soybeans. Faculty win more than $80 million annually in government and business research contracts, ranking UT Knoxville among the top 100 American research universities. UT Knoxville's 25,000 undergraduate and graduate students come from every county in Tennessee, every state in the Union, and about 100 foreign countries. UT Knoxville has developed in the last seven years cooperative international programs with universities in Australia, Brazil, Chile, China, Egypt, France, Germany, Great Britain, Japan and Jordan. UT Knoxville has gained national recognition for its innovative ties to business and industry. The Saturn Corporation and the University have a formal agreement to share information and perform research projects of mutual interest. UT Knoxville has labora- tory facilities on the high-tech corridor between Knoxville and Oak Ridge. In addition to grading its students, UT Knoxville is giving itself a report card on the value of the educational experience it provides. The campus's academic assessment pro- gram is ranked as one of the best in the nation and is a model for such efforts at other universities. At the heart of the University and in the center of the campus is UT Knoxville's new $29 million John C. Hodges Library. It is one of the most automated libraries in America. UT Knoxville has three presidential papers projects-the most of any university in the nation. Research projects on the documents of Tennesseans Andrew Jackson, James K. Polk and Andrew Johnson are located here. 1989 ANFLOW System's Environmental, In Progress Cost Advantages Attract Notice Waste Treatment 'Bioreactor' Uses Bacteria in Process Construction is underway on QualPro, Inc.'s new headquarters and A process that uses bacteria to treat systems break down the untreated training center. "We expect our growth waste is usually poured into streams. to continue at a very rapid pace and this waste is attracting attention nation- resulting in environmental damage. in site allows room for our expansion," wide as an environmentally sound and said Charles Holiand, QualPro founder economical method of waste treatment. the anaerobic upflow system. pre- The ANFLOW (Anaerobic Upflow) treated water is gradually returned to and chairman. Completion of the quality the ecosystem through a man made and productivity improvement consult- system uses a "bioreactor," or a con- wetland, without mechanical parts that ing firm's facility is expected in January crete container that provides an environ- could break down and disrupt the 1989. ment suitable for bacteria to ingest waste. that reduces sludge as much as process. 70 percent. The wetland strips are more desirable A new subsidiary of CTI, Inc. is The treatment can then be completed than a drain field because they do not devoted to making its medical imaging in an artificial wetland area where other smell, aren't spongy, and can be used system, Positron Emission Tomography, more affordable to hospitals. CTI bacteria finish the process. The as landscaped areas near the resi- absence of machinery or the need for dence. according to Daley. Services, Inc. hopes to achieve this by The ANFLOW bioreactor, which was helping hospitals in large cities work out extensive manpower and maintenance has made the ANFLOW system very originally developed at Oak Ridge arrangements to ease the expense of National Laboratory in the 1970s, is acquiring a cyclotron, which provides attractive to schools, state parks. and essentially a tank equipped with a mesh the radioactive isotopes necessary to other developments where the demands on the system would fluctuate that provides an environment condu- the system. greatly during the year. cive to consistent bacterial growth. Scott Daley, president of ANFLOW, These bacteria are used as a pretreat- Perceptics, a Knoxville-based com- ment for the sewage. Because the puter technology firm, and 3M have Inc., said a comparison of costs bioreactor is an upflow device, different joined to develop the market for the between his system and a traditional sewage system underscores the bacteria at different levels of mesh in the computerized license plate scanner. benefits. tank perform almost specialized tasks Perceptics scanners caught 3M's eye when the U.S. Customs Service used "A traditional sewage system with in reducing the sludge, according to them in the early 1980s. Under the latest 25,000 gallons per day capacity costs Daley. $18,000 a year to maintain. A compar- State parks have shown a particular agreement, Perceptics will further able ANFLOW system costs $8,000 a interest in the system, according to develop computer software and equip- ment for use in 3M's Retroreflective year to maintain," Daley said. He added Daley, primarily because of its low main- that the system is also less expensive tenance requirement (cleaning twice a Image Analysis system. and cheaper to install. year). In addition, a North Carolina Armed with a Small Business Innova- Daley added that the ANFLOW sys- school system is considering a system, tem was much cleaner than the conven- and an ANFLOW system serving 140 tion Research grant, Quality Control tional septic system. When conventional homes is currently in use in Nashville. Instruments (QCI) is developing an instrument that sorts out mixed stainless steel alloys. The Thermoelectric Alloy Sorter has attracted the attention of OXYRASE NASA and the aerospace industry. "The CONTINUED FROM PAGE contract is to examine different types of Oxyrase started out as fallout from stainless steel as they are hardened by Dr. Adler invested out of his own poc- ket to obtain the patent. The change in basic research. but could wind up heat treatment," QCI President Roger contractors at the DOE facilities in Oak being very useful and helpful to human Derby said. The alloys are formed at Ridge from Union Carbide to Martin health, such as in improving isolation of lower hardness and heat treated, or Marietta Energy Systems occurred anerobic bacteria in patients. hardened, for service. during this time. and technology trans- Dr. Adter had offers from different fer was likewise a major goal of Martin companies for rights to the technology, Development of a miniature oxygen but ultimately decided to develop a sensing device is the aim of a new Oak Marietta. They were helpful in publiciz- ing the development. company around the product with the Ridge firm. Syn Crys (for synthetic help of Dr. Jim Copeland, a former stu- crystals) has been established by Oak "Union Carbide and Martin Marietta dent of Dr. Adier's who is now president Ridge National Laboratory retiree constantly looked for ways to help," Dr. Adler said. "We had a facility at Martin of Oxyrase, Inc. Wayne Clark. Clark researched syn- Marietta where we made batches of Oxyrase was first sold in December thetic crystals during his years at ORNL. 1987 to universities, hospitals, clinical and has received a Small Business Oxyrase to show to industries." labs. and industries. The product is Innovation Research grant from the in fact, he was encouraged to apply for the Industrial Research 100 Award in being evaluated as a way to prevent Department of Energy to develop the 1984, and he won it. Oxyrase was recog- oxidation of wine and beer. which could sensor. The device would be used in nized as one of the most significant new result in tremendous growth of the aircraft or other large engines to deter- technical products. product. mine air/fuel mixture. P.04 01 SENIOR VICE PRES. OFFICE FROM 22:02 Biotechnology in Tennessee UT Program Strives for Business-Technical Balance Controversial, yet ever more lucrative, to prepare them with background biotechnology has bloomed from a skills, obligations and professionalism" research and development discipline in order for them to put their expertise to into a full-fledged field of industry. Areas use within a company or industry. from agriculture to medicine to cosme- The program was developed out of a tics point to the commercial promise of Centers of Excellence grant through the "twiddling with mother nature." Science Alliance, which promotes joint The challenge to prepare researchers research and education programs. who are sensitive to the ethical and Twenty-four faculty are associated with environmental concerns brought on by the program. and participating institu- the advances in this field, but who also tions include the Oak Ridge National are receptive to its growing promise. is Laboratory and UT's Institute for Agricul- being met by the University of Tennes- ture, as well as numerous departments see's masters degree program in within UTK. biotechnology. In its third year, it is one Students meet with social anthropol- of 15 such programs in the United ogists and philosophers in a seminar States. Dr. Donald Dougall, professor of conducted throughout the two year botany at UT-Knoxville, heads the mas- program to acquire an understanding ter's program. of how to access bodies of knowledge The program specifically prepares outside of science and to become more Students in the UT master's program in familiar with business. biotechnology study ethical and business, as students to work in industry. The stu- well as technical. aspects of the field. dents study the philosophical and politi- The students participate in ethical cal aspects of biotechnology as well as debates that cover subjects such as of cells and their parts for producing the technical side. invitro fertilization, DNA manipulation, useful products," said Dr. Dougall. The idea, according to Dr. Dougall, is and other issues dealing with "the use The ultimate purpose is for them to be able to effectively and sensitively develop the ensuing technological New Roane State Courses advances for use in the marketplace. In the United States, the initiative is in pharmaceuticals, diagnostics and Reflect Industrial Demand therapeutics for human health care," said Dr. Dougall. "The next emphasis is in veterinary science." Two options have been added to in New York and the Pigeon River pollu- But additional advances are being Roane State Community College's tion issue in East Tennessee made in areas as diverse as food pre- Environmental Health Technology reasons for industries' growing interest servation, fermentation, cosmetics, and degree program Waste Management in environmental management. increasing plants' resistance to disease and Industrial Hygiene. "Both industries and firms providing and drought. The courses reflect a demand for consulting services in environmental Normally, one-third of the students go professionals with expertise in two grow- matters need individuals trained in on to a PhD program in a classical dis- ing industrial concerns, hazardous environmental health," Hyder said. cipline. The master's degree program is The Industrial Hygiene option is designed to encourage further training Management aimed at contributing to the health and as students get a firm technical back- well being of workers, teaching stu- ground. WMTC Training dents to anticipate, recognize and in fact, there is no actual "biotechnol- evaluate conditions and situations that ogy" course offered. The field is so large adversely affect the workplace. and diverse that offering such a course Those would include, according to is not feasible on the graduate level. Center Hyder, physical hazards such as noise, "The students must take doctoral level Roane State Community College chemical hazards such as toxic gases, or pre-existing courses, not watered waste management and the workplace biological hazards such as moids and down classes, to insure that they would environment, according to program fungus, and hazards caused by impro- be able to continue their training," said director Dan Hyder. perly designed tools or work areas. Dr. Dougall. The Waste Management program Hyder cites government regulation "We need to support high-technology familiarizes students with basic waste as well as expanding technology in the economic development in Tennessee, management concepts and the regula- workplace as evidence of the need for Dr. Dougall said. One way, he said, is to tions involved in storing, transporting, persons trained in this area. produce professionais who understand and disposing of hazardous waste. He added that paid internships with the social. as well as the technical, Hyder cited instances of hazardous area industries are available to students aspects of their work and can make the waste mismanagement in the news in the degree program, and that general copulation feel comfortable both nationally and locally Love Canal demand for interns is considerable. with the science. P.03 01 SENIOR VICE PRES. OFFICE FROM 10:21 JAN-24-1990 SENT BY:Univ-Relations ; 1-23-90 4:36PM ; 6159746435- 4562758;#1 Computer Vision and Robotics Research at the University of Tennessee, Knoxville Prepared by Mohan M. Trivedi Researchers at the University of Tennessee's Electrical and Computer Engineer- ing Department have been involved in robotics related work for the past fifteen years. Our research focus has been on the development of theories and techniques useful in sensing, control, and computational aspects of intelligent decision making systems. We are one of the four university research groups selected by the divi- sion of the advanced technology development of the U.S. Department of Energy to conduct research leading to the development of advanced robotic systems for nuclear power plants. Also, we have been selected by the chief scientists of the U.S. Army, R, D, & E Center to conduct basic research in the analysis of high resolution aerial scenes. We have developed a well-equipped laboratory facility with several unique capabilities in support of our robotics and computer vision research, under the sponsorship of various state, federal, and industrial research support. The main resources in the laboratory include minicomputers and associated peripherals, im- age processing hardware, high resolution graphics displays, cameras, digitizers and an industrial robot. Recent additions to our facility include VLSI work sta- tions, two TI Explorer LISP work stations, and a thermal imaging system. The T³ - 726 robot manufactured by Cinncinnati Milacron Company has been exten- sively enhanced by adding sensory mechanisms. The sensors incorporated on the robot include vision, range, and proximity as non-contact devices, and touch and forcé/torque as contact devices. Each of these devices are interfaced directly to a VAX 11/750 computer. Recently, we have acquired a 16-node hypercube parallel computer. Over the years we have performed research under the sponsorship of various federal and industrial research grants. Main sponsors of our work include the De- partments of the Army, Navy and Air Force, the Defense Mapping Agency, NASA, the National Science Foundation, the Department of Energy, the National Oceanic and Atmospheric Administration, and the National Institutes of Health. The ma- jor industrial sponsors of our work are Martin Marietta Aerospace Company, and Martin Marietta Energy Systems Group. Some of our major research accomplishments include, development of the "Uni- versity of Tennessee Gripper." This refers to the robot arm having multiple sensor attachments for automatic manipulation studies. Under the sponsorship of NASA we have developed image enhancement hardware and software system for assisting astronauts in performing experiments in the Space Shuttle. Under the sponsorship of the Oak Ridge National Laboratory we have developed a pattern recognition system for detecting abnormal behavior in nuclear reactors. Also, under the spon- sorship of the Defense Mapping Agency and the Army we have performed research dealing with the development of computer vision systems for analyzing high resolu- tion complex aerial images. Under the sponsorship of the Army R, D, & E Center we are investigating techniques for object detection in high resolution infrared images. Currently, we are pursuing several interesting research studies. These include development of a sensor driven autonomous robotic system for performing panel based inspection and manipulation tasks such as reading of analog and digital meters, manipulation of valves, switches and control knobs. This work is being performed under the sponsorship of the Department of Energy. In the image anal- ysis area we are conducting studies for detecting defects utilizing textural prop- SENT BY:Univ-Relations ; 1-23-90 4:38PM ; 6159746435-> 4562758; #14 erties of surfaces, for extracting 3-dimensional information with stereo and range information, for characterizing multispectral reflectance and thermal response of objects, and for measurement of motion parameters by analyzing several frames of images. Support for these image analysis studies is provided by Martin Marietta Corporation, Measurement and Control Center at the University of Tennessee and the Department of Energy. Also, under the sponsorship of the U.S. Navy and the Department of Energy we are conducting research on developing special purpose VLSI circuits and parallel programming methods. Our research team includes four faculty members and over two dozen graduate students. Professor Ralph Gonzalez of our team has been active in the image processing, pattern recognition and robotics field for the past two decades. He has authored four text books in the field including the most recently published one on robotics. Professor Mohan Trivedi has been active in the multispectral image ac- quisition and analysis, computer vision and sensor driven intelligent robotics. He is also the current chairman of the Robotics Technical Committee of the Computer Society of the IEEE. Professor Dragana Brzakovic has been active in computer vision research specializing in the development of inspection systems using both 2 and 3-dimensional image analysis. Professor Mongi Abidi of our team has per- formed research in dynamic scene analysis and VLSI architectures. In our research graduate students play a very active and important role. In the past five years, 5 students have graduated with Ph.D. degrees and 20 have graduated with M.S. degrees while working in robotics and intelligent systems areas. In summary, the faculty and graduate students at the University of Tennessee are pursuing several challenging and exciting research projects under the sponsor- ship of various research agencies. We believe that we have a very active research group dedicated to advancing our understanding of concepts related to the robotics and computer vision fields. SENT BY:Univ-Relations ; 1-23-90 4:25FM ; 6159746435- 4562758;# 3 The University The University of Tennessee, Knoxville is Through public service activities. the Uni- enabled the University to broaden Its the state's "camous of excellence" in under- versity extends its resources throughout the offerings by establishing an Agricultural and graduate, graduate, and professional state and nation. Continuing education pro- Mechanical College. studies: research and creative activity: and grams, offered in more than 40 locations Ten years later, East Tennessee Universi- public service. across Tennessee, respond to the needs of ty was chosen by the state legislature as The University offers more than 300 working adults who are seeking college Tennessee's State University, and Its name degree programs to Its 25,000 students, who degrees or preparing for career advance- was changed to the University of Tennessee. come from every county in Tennessee, every ment. The University piedged Itself to the service state in the nation, and more than 90 coun- and interest of the entire state, and the state tries. piedged its name and reputation to the Uni- The faculty and staff of UT Knoxville are HISTORICAL BACKGROUND versity, promising the Institution a vital role in constantly working to enhance the quality of the progress of the state. The University of Tennessee, one of the Today, the University is a statewide insti- students' educational experiences. using nation's oldest institutions of higher educa- tution In terms of its physical locations as information from student tests and surveys tion, traces Its origins back to 1794- when well as its services. The medical campus, to improve teaching and student services. George Washington was President of the founded in Nashville and acquired by the Recent improvements at the undergraduate United States. University in 1879, was moved to Memphis level include an increased emphasis on Two years before statehood was in 1911. The Martin campus. established in advising and better training of graduate achieved, the Legislature of the Federal Ter- 1900 as a private institution, became part of teaching assistants. ritory which later became Tennessee granted the University of Tennessee in 1927. A fourth in 1968, the University moved from the a charter to Blount College, named in honor primary campus was established in Chatta- quarter system to a semester system, giving of William Blount, territorial governor. nooga in 1989 when the University of teachers and students more time for special Located near the center of Knoxville's Chattanooga merged with the University of class projects. As part of the move, the fac- present business district, Blount College was Tennessee. The University's Nashville ulty carefully examined each course to non-sectarian in character, which was Center, established in 1947, became the fifth ensure its relevance to a changing world. unusual for an institution of higher education primary campus in 1971, but eight years later Developments in graduate education have in that day. The University has remained merged with Tennessee State University. been accompanied by expanded cooperation non-denominational and is said to be the The Agricultural Extension Service, with with Oak Ridge National Laboratory (ORNL) oldest such institution west of the Appalachi- district offices in Chattanooge, Cookeville, and the Tennessee Valley Authority and by an Divide. Jackson, Knoxville, and Nashville, has agri- growth of major research programs, includ- From 1800 to 1804, Blount College cultural extension leaders and agents in ing those in the fleids of energy, admitted women as students, thus becoming each of Tennessee's 95 counties. There are biotechnology, and robotics. the first coeducational college in the United 15 Agriculture Experiment Stations located The Science Alliance, is the largest in States. The institution later restricted enroll- across the state. Tennessee's Centers of Excellence program ment to men, but reestablished its in 1968. the University's Board of Trust- for higher education. The Science Alliance's coeducational status in 1892. ⑉ reorganized the five-campus institution Distinguished Scientist Program. designed to in 1807 the state legislature changed the into a University system, giving a central strengthen opoperative Instructional and name to East Taqnessee College, and in administrative staff responsibility for state- research activities, attracts many eminent 1826 the present site at Knoxville, the 40- wide functions of the University. Each acre tract known as "The HIII," was primary campus came under the administra- scientists to joint appointments at UT Knox- acquired. The college's name changed again tive direction of a chancellor. ville and ORNL. The University's libraries, with more than in 1840-to East Tennessee University. The State legislatures and governors, Civil War forced the institution to close, and particularly those of the past half century, two million volumes and volume-equivalents, its buildings were used as a hospital for have shown an active interest in the devel- enhance an educational program dedicated Confederate troops and later occupied by opment of the University of Tennessee. Their to keeping pace with a changing society. A Union troops. support has helped the University broaden 350.000-square-foot library, in the center of East Tennessee University reopened after and strengthen its efforts to meet the educa- the campus meets student and faculty the war, and in 1869 the state legislature tional, research, and service needs of the research space needs and incorporates the selected the University as the state's Federal people of Tennessee through programs latest advances in computer and automation Land-Grant institution. under terms of the which have earned national and International technology. Morrill Act passed by Congress in 1862. This recognition. 9 Environmental 54 Biotreatment of Agricultural Wastewater I. INTRODUCTION Over the past two decades, developments in recombinant DNA technology have pro- moted a virtual explosion of research and new knowledge in modern molecular biology. The rapid development of this field is the result of scientific breakthroughs allowing the controlled modification, introduction, and expression of foreign or native genes in a host organism. The recombinant DNA technology used to reach these achievements was the subject of serious scientific and public concern over the risks and ethics of such "genetic engineering". These concerns and their possible impediments to future research were expressed at numerous scientific forums, perhaps best exemplified by the Asilomar Conference,¹ and led to the eventual establishment of the recombinant DNA advisory committee (RAC) and the National Institutes of Health (NIH) guidelines for recombinant DNA research. The flexibility and evolution of the NIH guidelines, in response to an expanding knowledge base of the limi- tations and safety of recombinant DNA technology, have been largely responsible for the structured growth and transition from basic and applied research to the development and use of living organisms and their parts and processes to benefit mankind. Opportunities abound for the use of ''tailor-made'' microorganisms and their protein products in product-oriented areas such as health care, agriculture, commodity and specialty chemicals, and environmental protection. The direct use of microorganisms and their capabilities to solve environmental problems and for in situ agricultural and industrial applications can be defined operationally as en- vironmental biotechnology. Applications include detoxification and/or destruction of pol- lutants and hazardous wastes, improvements in soil fertility and crop productivity, biological pest management, and restoration and renovation of perturbed ecosystems. Environmental biotechnology is differentiated from other areas of biotechnology in that successful process development must contend with the complexity of mixed (heterogeneous) populations and interactions occurring in ecosystems, as well as by the fact that the technology itself may of be the subject of concern over environmental hazards. Consequently, there are major needs for both ecological and engineering research to enable utilization of modern applied molecular biology for successful process development and overall risk assessment. The applications for molecular biology and recombinant DNA technology in the man- agement of hazardous agricultural wastes and environmental decontamination fall into three general areas: has monagemental and 1. Isolation and microbial strain improvement for developing microorganisms with greater capacity for destruction of hazardous wastes and environmental contaminants 2. Field-site evaluation of microbial degradation processes contributing to overall con- taminant fate predictions in a given system 3. Development, monitoring, and control of engineered processes for the biological de- struction of hazardous waste and environmental contaminants Each of these areas benefits directly from knowledge and research tools made available by molecular biology. However, it is the area of strain development or improvement which has received most of the popular, if not technical, attention. This attention has been directed toward research to develop genetically engineered microorganisms with new or improved biodegradative capabilities. While this is an important area of research with potentially significant contributions to developing biological treatment processes for difficult-to-degrade contaminants, molecular biology knowledge and recombinant DNA technology can also contribute to the development of nonengineered biodegradative microorganisms and pro- cesses. It can also be demonstrated that this same knowledge and technology will contribute, with even greater impact. to the successful understanding and utilization of microorganisms for hazardous waste control. P.07 01 SENIOR VICE PRES. OFFICE FROM 10:24 JAN-29-'90 MON 09:13 ID:CTR ENVIR BIOTEC UTK TEL 615-675-9456 #719 P03 The University of Tennessee Center for Environmental Biotechnology The Center for Environmental Biotechnology (CEB) is an intercollegiate, interinstitutional research center focusing on fundamental training and research leading to the development and effective use of microorganisms for the destruction and control of hazardous wastes and environmental contaminants. These efforts are targeted at the interface of the molecular life sciences, engineering and ecology. The need for this Center is exemplified by the $1 trillion legacy of hazardous waste and environmental pollution problems of the United States. Superfund waste sites alone may require $200-300 billion for remediation. These staggering costs impeded environmental cleanup and mandate the development of innovative and efficient new technology. Environmental biotechnology is on the forefront of these alternative technologies. The current CEB is the result of five years of development and investment by the University. Its activities have been sanctioned by THEC and supported by the Waste Management Institute and Science Alliance, Centers of Excellence. CEB research activities have received international recognition in defining limitations on current waste treatment technology and demonstrating that new innovative biotechnology can be developed at the interface between modern molecular biology and engineering research. The leadership role is demonstrated by nearly $5 million in Federal, Industrial, and University support. A measure of the prominence of CEB research activity is its strong relationship with ORNL/DOE waste remediation and environmental research efforts. ORNL has joined in co-support of CEB in research efforts. Current support for fundamental research is from sources such as USGS, EPA, Air Force, GRI, EPRI, Procter and Gamble, NSF, TVA, ONR, and the State of Tennessee. A $1,000,000 matching grant from the U.S. Department of Education has provided research training equipment and facilities. These activities are, in part, recognition of a leading research strength and industrial interest in hazardous waste management and environmental biotechnology in the east Tennessee region. Major scientific resources and facilities include 15,000 sq. ft of state-of-the-science laboratory space, and $2,000,000 in equipment ranging from ultracentrifuges and pulsed field electrophoresis systems to GC/HPLC/MSMS and FTIR. These resources support a team of 50 scientists and students working on a basic four component research agenda in environmental biotechnology which includes: Microbial strain development and improvement. Bioanalytical methods development. Environmental systems analysis. o Engineering systems analysis. The University of Tennessee is pursuing new initiatives to ensure a leadership role for the CEB, to capitalize on previous investments, and to demonstrate technology development and transfer to the market place. JAN-29-'90 MON 09:14 ID:CTR ENVIR BIOTEC UTK TEL NO:615-675-9456 #719 P04 Homer S. Fisher Executive Vice President University of Tennessee 7th Floor Andy Holt Tower Knoxville, Tennessee 37996-0144 FAX 615-974-3213 SUMMARY OF PROPOSED PRESENTATION FOR FEBRUARY 2ND, 1990 IN SHILO ROOM Presentation Theme: Role of Microbial Influenced Corrosion in control of hazardous waste. Mixtures of different types of bacteria (consortia) stick to the surface of metals and by their metabolic chemistry create conditions that lead to the accelerated degradation of the metals. They are particularly effective in localizing attacks that lead to perforations and with the perforations comes serious contamination. This is important in pipelines transmitting high pressure gases and underground storage tanks. Leaking storage tanks are a primary cause of ground water contamination. Attack of concentrated toxic waste and/or radioactive mixed waste containers by bacteria is a serious problem in containing contamination until it can be remediated. The structural attack by bacterial consortia on the steel reinforcing rods in sewer pipes is a major problem in many American cities. These same bacteria attack structural metals in bridges. Materials: Six to ten inch diameter pipes with large corresion tubercules taken from the cooling system of a nuclear plant will demonstrated. They will be compared with a pipe that has been properly treated. A poster will show the innovative methods of studying the formation and stability of the microbial biofilms responsible for corrosion with a non-destructive, on- line monitor that also is being proposed to monitor the water system in the Space station. This system will be illustrated with a diagram showing how an entire plant or storage facility can be monitored for microbial corrosion so biocides and other countermeasures can be utilized for optimal protection of the integrity of the system. Microscopy of the microbial biofilm will be illustrated if the vidio microscope is available. THE SCIENCE ALLIANCE A Center of Excellence at The University of Tennessee, Knoxville H200 +y= ur The Science Alliance Administrative Staff: Professor Lee Riedinger, Director Bill Aiton, Director of Administrative Services Tom Garritano, Technical Writer Midge Marshall, Administrative Secretary Wylene Vrba, Administrative Assistant September 1989 The UTK/ORNL Connection 1943 Manhattan Project (100,000 people) 1945 First Ph.D. at UTK (in Chemistry) Second Ph.D. at UTK (in Physics) Third Ph.D. at UTK (in Chemical Engineering) 1964 Ford Foundation Program (60 part-time professors) 1968 NSF Center of Excellence (Physics and Chemical Engineering) Today 322 UTK researchers at ORNL 16 ORNL researchers at UTK $4 million/year direct subcontracts $6 million/year indirect subcontracts ur science ornl alliance 1 The Science Alliance a Center of Excellence at the University of Tennessee, Knoxville Background: Established in 1984, the oldest and largest of state-supported Centers of Excellence. Director is Dr. Lee Riedinger, UTK professor of physics Organization: Four divisions (Biological, Chemical, Math/ Computer Science, and Physics) Mission: Expand and enhance research ties between the University of Tennessee and Oak Ridge National Laboratory Support: $4,000,000/year from State of Tennessee $2,500,000/year from outside "matching" sources $7,500,000/year from external grants to faculty Programs: Distinguished Scientists Joint Institutes (JIHIR, IRIS, proposed JICS) Educational (Summer Research Fellows, Grad student stipends) Equipment and facilities Part-time ORNL faculty ur science ornl alliance 2 State of Tennessee Centers of Excellence, 1988-89 Institution Center Funding UT Knoxville Science Alliance $4,099,000 Tennessee Tech Manufacturing 1,713,000 Tennessee Tech Water Resources 1,284,000 Memphis State Earthquake Information 999,000 UT Space Institute Laser Applications 900,000 Memphis State Applied Psychology 893,000 UT Chattanooga Computer Applications 890,000 Tennessee Tech Electric Power 850,000 UT Knoxville Materials Processing 795,000 UT Knoxville Waste Management 695,000 UT Memphis Molecular Resources 695,000 UT Memphis Neuroscience 650,000 UT Agriculture Institute Livestock Diseases 590,000 Austin Peay Creative Arts 481,000 Memphis State Teacher Education 450,000 Memphis State Communicative Disorders 421,000 Tennessee State Information Systems 400,000 Tennessee State Basic Skills 350,000 East Tennessee Appalachian Studies 300,000 Austin Peay Field Biology 277,000 UT Memphis Pediatric Phamacokinetics 231,000 UT Martin Science/Math Teaching 225,000 Memphis State Egyptology 175,000 Middle Tennessee Historic Preservation 170,000 Middle Tennessee Popular Music 159,000 UT Knoxville Entrepreneurship 145,000 East Tennessee Early Childhood 132,000 East Tennessee Banking 100,000 Middle Tennessee Recording Arts 100,000 Tennessee Tech Teacher Education Evaluation 100,000 TOTAL 19,269,000 ur science ornl alliance 3 UTK/ORNL Distinguished Scientist Program Positions are supported 50/50 by UTK and ORNL: Twelve-month salary $112,000 Fringe benefits 17,000 Discretionary funds 93,000 TOTAL $222,000 Hold joint appointments in a UTK department (tenured professors) and an ORNL division. Disciplines considered include: Physics Chemistry Biological Sciences Engineering (Nuclear; Materials) Computer Science Mathematics Candidates are screened by joint UTK/ORNL Distinguished Scientist Program Committee, co-chaired by Dr. Lee Riedinger (UTK Physics) and Dr. Loucas Christophorou (ORNL Health and Safety Research). ur science ornl alliance 4 istinguishe Scientists Gerald Mahan Field: Solid State Physics Previous Institution: Indiana University Start Date: August 1984 David White Field: Microbial Biology Previous Institution: Florida State University Start Date: January 1986 or science ornl alliance 5 istinguished Scientists Robert Uhrig Field: Nuclear Engineering Previous Institution: Florida Power and Light Start Date: January 1986 Robert Hatcher Field: Structural Geology Previous Institution: University of South Carolina Start Date: June 1986 or science ornl alliance 6 istinguished Scientists David Joy Field: Electron Microscopy Previous Institution: AT&T Bell Laboratories Start Date: April 1987 Georges Guiochon Field: Analytical Chemistry Previous Institution: Georgetown University Start Date: June 1987 ur science ornl alliance 7 istinguished Scientists Frank Close Field: Elementary Particle Theory Previous Institution: Rutherford Appleton Laboratory Start Date: January 1988 Bernhard Wunderlich Field: Polymer Chemistry Previous Institution: Rensselaer Polytechnic Institute Start Date: January 1988 ur science ornl alliance 8 Distinguished Scientists Joseph Macek Field: Atomic Collision Theory Previous Institution: University of Nebraska Start Date: July 1988 Jack Weitsman Field: Composite Materials Previous Institution: Texas A &M Start Date: September 1989 ur science ornl alliance 9 istinguished Scientists Jack Dongarra Field: Parallel Computing Previous Institution: Argonne National Laboratory Start Date: September 1989 Possible Future Appointments: Relativistic Heavy-lon Physics Microbiology Mathematics Computer Science or science ornl alliance 10 Science Alliance Educational Programs Graduate Stipends: Supplements regular UTK stipends, making them more competitive. In 1988-89, 131 students received an average of $2500/student. Summer Research Fellows Program: Undergraduates from across the U.S. conduct research with UTK and ORNL personnel. 1985: 42 students 1986: 61 students 1987: 80 students 1988: 91 students 1989: 80 students Biotechnology Master's Degree Program: Interdisciplinary effort of Science Alliance, UTK College of Engineering, UTK Institute of Agriculture, ORNL, and various biotechnology companies. Coursework includes biochemistry, microbiology, molecular biology, industrial-scale bioprocesses, and ethics of biotechnology. Students in residence (as of 1989): 7 Students awarded degree (as of 1989): 9 ur science ornl alliance 11 Minority Recruitment Existing: Black students and faculty are targeted to participate in the Summer Research Fellows Program. One goal is to boost minority graduate enrollment in the sciences at UTK. Committed: Matching money for proposed UTK/NSF "Ron McNair Under- graduate Summer Program" for first-generation college students. Future: Recruiting weekend for black undergraduate science students from across the U.S. Patterned after successful Ohio State and Michigan State programs, the event would persuade black students to choose UTK for graduate study. ur science ornl alliance 12 Joint Institute for Heavy Ion Research (JIHIR) Location: Adjacent to Holifield Accelerator in Oak Ridge, TN Facilities: Building #6007 owned by ORNL (4000 sq. ft, with dormitory accomodations for visiting scientists). Building #6008 owned by UTK (6000 sq. ft., with office space, conference rooms) Sponsors: University of Tennessee, Knoxville Vanderbilt University Oak Ridge National Laboratory Administrative Agent: University of Tennessee, Knoxville Policy Council: Dr. Joseph Hamilton (Vanderbilt) Dr. Lee Riedinger (UTK) Dr. Russell Robinson (ORNL) Budget: UTK Science Alliance $175,000 ORNL 30,000 Dept. of Energy (via UTK) 40,000 Vanderbilt University 12,000 TOTAL $257,000 Spending: Operating $37,000 Equipment 5,000 Workshops 10,000 Visitors (approx. 40/year) 205,000 ur science ornl alliance 13 Selected Events Sponsored by the JIHIR Event Date Attendees Workshop on Atomic Physics with Jan. 13-15, 1986 50 Stored Cooled Heavy lon Beams Recoil Mass Spectrometer Workshop June 23-24, 1986 50 Workshop on Heavy lon Physics Oct. 2-4, 1986 65 and Instrumentation for a 15-Tm Booster and Storage Ring Holifield Theory Users Group Sept. 25-26, 1987 53 UNISOR Exec. Committee Meeting Nov. 18, 1987 29 Workshop on the Proposal for a Nov. 19-21, 1987 90 National Gamma-Ray Detector Facility Computational Atomic & Nuclear April 14-16, 1988 52 Physics at One Gigaflop UNISOR Workshop June 21-21, 1988 45 Workshop on High Energy Nuclear Sept. 12-23, 1988 18 Collision Monte Carlo Codes Workshop on Microscopic Models in Oct. 3-6, 1988 75 Nuclear Structure Physics Town Meeting on High Energy April 24-25, 1989 92 Heavy lon Physics UNISOR Exec. Committee Meeting June 19-23, 1989 50 or science ornl alliance 14 Major Equipment Purchases 1. Spin Spectrometer detectors at ORNL (Nuclear Physics) Science Alliance: $320K Other: $960K 2. Holographic Laser Scanner at UTK and the Stanford Linear Accelerator Center (High-Energy Physics) Science Alliance: $107K Other: $1000K 3. Mass Spectrometer at UTK (Chemistry) Science Alliance: $200K Other: $250K 4. Electron Microprobe at UTK (Geology) Science Alliance: $70K Other: $220K 5. Scanning Electron Microscope at UTK (Zoology) Hitachi: $600K Science Alliance: $30K 6. Vibroseis at UTK & ORNL (Geology/Environmental Science) ORNL: $38K UTK: $22K Science Alliance: support for technician/operator 7. Analytical Services Facility at UTK (Biology) Science Alliance: $1 million Other: usage fees from federal grants ur science ornl alliance 15 New Initiatives 1. Gammasphere/Recoil Mass Spectrometer at ORNL (will create a world-wide center for Nuclear Structure Physics) Funding Source Gammasphere RMS Science Alliance $100K 155K Vanderbilt University 100K 155K State of Tennessee 800K 500K DOE (FY 91 request) 16M 600K ORNL/ORAU/others 800K 2. Nuclear Magnetic Resonance Spectrometer (Chemistry) Science Alliance: $250K (proposed) Department Of Energy: $380K (pending) 3. Collaborating Scientists Hire scientists at various levels (joint UT/ORNL appointments). Two under way (Physics and Informational Science). Many divisions at ORNL and departments at UT are interested. 4. SSC Detector Development Superconducting Super Collider going to Texas Regional detector development center coming to Tennessee ORNL: start research group in high-energy physics UTK: take lead in university consortium to build detector 5. Joint Institute for Computational Science (see next page) ur science ornl alliance 16 Joint Institute for Computational Science Purpose: use parallel-processing computers to solve large-scale science equations. Participants: UTK, ORNL, Vanderbilt. Computer scientists will develop parallel algorithms. Physicists will develop techniques to capitalize on parallel capability. Education: Computer science students exposed to exciting new field ORNL physicists teach Computational Physics at UTK Hardware: Prototype Intel RX parallel supercomputers UT/ORNL high-speed fiber-optic data link a top priority Personnel: Distinguished Scientist Jack Dongarra (leading expert in parallel computing) Collaborating Scientist Ted Barnes, ORNL's Chris Bottcher and Mike Strayer (physicists) Economic Potential: Small support industries in parallel computing State-wide access to powerful computer with capabilities similar to much more expensive supercomputers ($1 million vs. $20-30 million) ur science ornl alliance 17 Benefits to State 1. Excellent new scientists attracted via Distinguished Scientist Program and the colleagues they bring. 2. Better graduate students, some of whom stay for careers. 3. Dramatically increased visibility of science programs. 4. More scientists coming to state for working visits. 5. External matching funds optimize state's contributions. 6. Spin-off technology LipoGen (liposome technology) Electron Microscope Facility (corporate users: Exxon, 3M) Neural networking (Accurate Automation Corporation) Gammasphere (detectors likely constructed by ORTEC) Environmental biotechnology Parallel computing Gas-detector development (SSC project) 7. Prestige of a large university and a national laboratory working together to advance science and technology. ur science ornl alliance 18 New Budget Request, FY 90-91 20% increase to $4,923,600 A. Two new distinguished scientist slots in areas such as: Mathematics, Physics, Computer Science, Microbiology B. Joint Institute for Computational Science C. Equipment: Intel RX parallel supercomputer DNA sequencer Nuclear Magnetic Resonance spectrometer ICP Probe Picosecond laser fluorometer ur science ornl alliance 19 Long-Range Needs More Distinguished Scientists Building blocks for new UT/ORNL collaborations. Space For new and existing experimental programs (Science & Engineering Building). Equipment Money to continue attracting large federal grants. Reward and retain outstanding faculty Chairs and/or salary supplements for excellent non-Distinguished Scientist researchers. Funds for new initiatives as they arise e.g., Joint Institute for Computational Science, SSC detector program, and others. Minority Graduate Fellowships To create opportunities for deserving young blacks and other minorities. ur science ornl alliance 20 Showpiece Research Groups Molecular Architecture: customizing drugs for PET and MRI scanning. Dr. George Kabalka, Professor of Chemistry and Director of Basic Research for the UT Biomedical Imaging Center Environmental Biotechnology: engineered microbes that "eat" toxic waste. Dr. David White, Distinguished Scientist and Director of the Institute for Applied Microbiology; Dr. Gary Sayler, Professor of Microbiology and Director of the Center for Environmental Biotechnology Nuclear Structure Research: unlocking secrets of the atomic nucleus. Physics professors Carrol Bingham, Michael Guidry, Lee Riedinger, Soren Sorensen Continental Crustal Studies: tectonic studies of how mountain chains formed. Dr. Robert Hatcher, Distinguished Scientist; Geology professors Theodore Labotka, Harry McSween, Lawrence Taylor, and Richard Williams Coal Fly Ash: demystifying an atmospheric contaminant. Chemistry professors Gleb Mamantov and Earl Wehry Behavioral Ecology: inherited social traits of spiders and other organisms. Dr. Susan Riechert, Professor of Zoology Elementary Particle Physics: understanding the elusive quark. Dr. Frank Close, Distinguished Scientist; Physics professors William Bugg and George Condo ur science ornl alliance 21 BRIDGE Do THE e DD RE Grand oilo 8 X CIEM 3rd Fln Perkins Hill CAD Oambric(Writing THE SUPERIOR ENGINEERING DESIGN PROGRAM College of Engineering The University of Tennessee, Knoxville 124 Perkins Hall Knoxville, Tennessee 37996-2000 (615) 974-5321 November 1989 THE SUPERIOR ENGINEERING DESIGN PROGRAM EXECUTIVE SUMMARY The University of Tennessee, Knoxville College of Engineering has initiated a major program to enhance engineering education. This program is aimed at improving the engineering design skills of the next generation of engineers to enable the development of more competitive U.S. products and processes for the world markets. This interdisciplinary effort, called The Superior Engineering Design Program, focuses upon making a significant improvement in the educational experience of engineers by channeling information (from the best design, evaluation, and implementation techniques currently used in industry) into the educational curriculum. It has a component which addresses the "hardware deficiency" of today's student, who is knowledgeable in science and mathematics, but is ignorant of modern equipment and methods of implementation. There is the development of an interdisciplinary course for electrical and mechanical engineers that teaches the integration of microprocessors with complex electrical and mechanical subsystems. An Engineering Design Center is being developed which allows comprehensive design projects to be done using the most productive software programs and tools. This Center will provide software tools for design, evaluation, and manufacturing as well as prototyping of parts. A Flexible Manufacturing Facility that 1 contains computer-numerically-controlled (CNC) machines will be implemented to serve as a prototype facility for the senior design courses as well as a manufacturing laboratory. The Engineering Design Center computers and the Flexible Manufacturing Facility machines will be connected electronically and will communicate by computer-aided-manufacturing software. The sixth component is the Performance Evaluation Laboratory which will enable machine performance to be measured against its requirements. The Superior Engineering Design Program includes the major engineering processes of design, implementation (manufacture), and evaluation of complex products and course work to allow the students to participate actively in these processes. The interrelationships of courses and facilities within the Superior Engineering Design Program are shown in the accompanying figure. In addition, the information sources are shown. 2 The Superior Engineering Design Program AT&T CASE STUDIES BALL RESEARCH OF SUPERIOR RESULTS HEWLETT-PACKARD UNDERGRADUATE SUPERIOR DESIGN IBM-BOULDER COURSES AND FACILITIES COLORADO STORAGE TECHNOLOGY MARTIN-MARIETTA ENGINEERING FLEXIBLE DESIGN MANUFACTURING CENTER CENTER UT REGIONAL PERFORMANCE INTERDISCIPLINARY ALCOA CASE STUDIES EVALUATION ENGINEERING MARTIN-MARIETTA LAB PRACTICE LAB BM-CHARLOTTE UT-KNOXVILLE BM-LEXINGTON PRODUCT & PROCESS ELECTRO-MECHANICAL DEVELOPMENT SYSTEMS INTEGRATION COURSE COURSE IDENTIFICATION AND SITE VISITS STUDY OF U.S. AND TO INDUSTRY JAPANESE DESIGN METHODOLOGIES MACHINE AND SYSTEMS SUPERIOR' DESIGN COURSE DESIGN (INDUSTRY SUPPORTED) ENGINEERS INTERNATIONAL PRESENTATION OF SUPERIOR CONFERENCE ON SUPERIOR ENGINEERING PRODUCT DEVELOPMENT METHODS TO SUPERIOR DESIGN DESIGN METHODS METHODOLOGY INDUSTRY INFORMATION SOURCES SUPERIOR ENGINEERING DESIGN PROGRAM FIGURE 1 The Superior Engineering Design Program is being developed by an interdisciplinary team of professors who have significant industrial and academic experience. This interdisciplinary effort will provide a significant educational experience for students by channeling into the engineering curriculum case studies of successful product development in industry and product information which describes Superior design and implementation techniques currently used in industry. 3 INTRODUCTION The College has evolved a respected tradition of successful research and educational programs over the last 154 years. Our graduates feel that their education has served them well in their careers in industry. More importantly, the corporate employers of our graduates feel that the experience they have had with hiring our graduates has been good. "We recruit at Tennessee as much as possible and as far as I'm concerned, you've got as good a school as any in the region," says a recruitment officer of a major national corporation. Over the past three years, the College of Engineering has: (1) developed three new engineering centers involving the human and physical resources of the College, Oak Ridge National Laboratory, and member corporations, (Measurement and Control Engineering Center, Computer Integrated Engineering and Manufacturing Center, Materials Processing Center), (2) added four Chairs of Excellence with endowments of $1 million each (areas include Power Electronics Applications, Computer Integrated Engineering and Manufacturing, Materials Processing and Waste Management), and (3) participates in two Centers of Excellence outside the College of Engineering (Science Alliance and Waste Management). Investments in these science and engineering programs exceed $50 million. 4 In spite of our recent investments and accomplishments we face many challenges, present and future. Our faculty is mature with several retirements anticipated in the next five years; we need to fill positions with quality, new Ph.D.'s. Our equipment is obsolete; we need to upgrade our teaching and research labs with modern equipment. Competition for undergraduates and graduates is increasing; we need to develop additional sources of scholarships and fellowships. These challenges are not unique to our College, but we take no solace in this fact--we want to be better; we will be better. There are a number of reasons why we feel that our College of Engineering represents an excellent investment in higher education: A. Quality Engineering Education Stressing Engineering Principles with Current Engineering Practice. At a time when advances in technology produce a number of specialty fields, we feel it is important to provide our engineering students a principle-oriented education. As technology continues to develop and production processes and applications change, only the engineer with a strong education in engineering principles balanced with an interdisciplinary technology orientation will be able to keep abreast in such a dynamic environment. B. A Philosophy That Engineering is the Bridge Between the Academic and the Business Worlds and A Commitment That Our Programs will be Responsive to the Needs of Industry. The establishment of partnerships between American universities and industry has been neglected until recently. It is now recognized that both universities and industry can benefit from increased collaboration. American industry recognizes our universities as a resource for research and innovation to improve productivity and its competitive position in the world economy. In addition, close collaboration between 5 industry and universities assists industry in recruiting well-educated personnel. Universities benefit through improved budgets, acquisition of scientific equipment, and increased relevance of their academic programs through closer collaboration with industry. The College of Engineering is committed to university/industry partnerships which benefit each other and contribute to economic development. For example, our interdisciplinary engineering research centers serve as a source for research and innovation that can contribute to improving industry's productivity and competitive position in world markets. In addition, our educational programs are responsive to the training and education needs of engineering human capital required to meet the current and future needs of industry. 6 A. SUPERIOR ENGINEERING DESIGN PROGRAM In the seventies, the Japanese entered several markets in the United States. Within a period of 10 years, it was apparent that names like Sony, Honda, Seiko, Canon, Minolta, Matsushita, Toyota, and Mazda, were becoming household words in the U.S. because these products were simply superior and were offered at prices which were competitive. (However, Sony always charged a premium price for their products and U.S. customers selected them because they were better). At first, Americans cheered because they had been displeased with inferior products, particularly their automobiles, and were pleased to have a selection of competitive, superior products. At the same time, the high-tech companies sneered at the problem because the Japanese products appeared to be imitative versus the innovative products of the microprocessor industry. In just a few more years, the Japanese were leading the world in microprocessor memory chips. They have developed the majority of the components of the personal computer from their consumer recording business. They are now developing a super computer and a space station. They are leading the world in video recording and optical recording. The Sony Optical disk recording machine sells for under $175, yet has very high recording densities. It is clear that the Japanese have demonstrated the ability to develop and manufacture any device 7 or product that they select, and can manufacture it at the highest quality available in the world. In addition, they have integrated their engineering departments and manufacturing plants with their subsidiaries and vendors such that they can deliver a superior product significantly faster than a U.S. company (usually in half the time). They have simplified their manufacturing processes with the application of statistical quality control, total quality control, and just-in-time manufacturing techniques which allow the processes to be understood, controlled, and managed appropriately. The managers of the manufacturing facilities know the product, process, and their employees. The Japanese have also been the world leaders in employee involvement which has broadened the responsibility of the factory worker and dramatically reduced the need for the indirect professionals who are so apparent in U.S. organizations. U.S. industries have finally responded to this competition. The ones who have responded first are the ones who compete directly with the Japanese and who have Japanese subsidiaries. They have studied the Japanese manufacturing methods and are adopting them as fast as they can assimilate them into their organizational culture. (U.S. organizational culture is a major problem since many of the financial measurements and practices are at the heart of the quality problems.) U.S. universities have responded to incentives 8 from industry to create the Master in Manufacturing Systems degrees. There is much activity as computer, robot, factory automation, CAD/CAM and communications companies push their particular products as the answer to making the U.S. competitive again. At this time, new U.S. products are still being stopped in their development phase because the parts manufacturing cost is a few percentage points too high. Japanese companies are being asked to manufacture the product in order to meet the cost target. In other cases, Japanese products under development are acquired by the U.S. company to be marketed under a U.S. label. All of these actions signal a serious situation, which is getting worse. As manufacturing is going overseas, product development appears next-in-line. As U.S. industries continue to take this approach out of desperation to meet their quarterly profit goals, they gradually are losing their ability to engineer and manufacture products. As this process continues, the prices that will be paid by the U.S. consumer will continue to escalate as competition diminishes. Of course, the balance-of-payments situation will continue to deteriorate. If one looks at the United States engineering colleges with a critical eye to see what has happened over the last thirty years, some interesting observations may be made. 1. The post World War II era of engineering education in the United States was characterized by an 9 emphasis on more mathematics, the basic sciences, and the engineering sciences. This emphasis on "the fundamentals" was embraced by the engineering education community as the only perceived way of dealing with rapidly changing technology within a four year curriculum. The inclusion of more fundamentals into a four year program, however, was accomplished at the expense of subject matter related to synthesis, design, and real systems. As Herbert Simon* stated, engineering faculty sought "academic respectability" by teaching subjects that are "intellectually tough, analytic, formalizable and teachable," i.e. the engineering sciences. Synthesis and design, which are the essence of engineering activity, were perceived by most faculty as "intellectually soft, intuitive, informal and cookbooky." The "formulation of design into a hard, formalized, and teachable body of knowledge remains an open challenge to engineering faculty." " 2. The Electrical Engineering curriculum has been modified over the years to allow new technologies of microprocessor, digital electronics, and computers to be handled. With these new technologies, design * Simon, H.A., The Science of the Artificial, M.I.T. Press, Cambridge, 1969. 10 methodologies were developed so that the technologies were able to be applied generally. An example is the design of a printed circuit board which now may be procured in weeks, but took over a year initially. Some electrical engineering departments have become Electrical and Computer Engineering departments to allow for the major specialty to be handled. The study of motors and electrical power have been reduced dramatically to make room for the new technologies. 3. The Mechanical Engineering Department has evolved into the Mechanical, Nuclear, Aerospace, Solid Mechanics, and Engineering Science and Mechanics Departments. Manufacturing processes studies still exist, but until recently were not considered a significant academic research area. The thermodynamics and fluids areas have been receiving funds from the Department of Energy and The National Science Foundation and appear to have become much more concentrated in scientific studies of phenomena and less in thermal system design. Mechanical engineering design is still being taught essentially the same way that it was 30 years ago, i.e. design of mechanical components followed by the design of a mechanical device. The aerospace design experience 11 appears more system oriented as the complete airplane is designed as the final design course. The airplane subsystems are characterized by their manufacturers which allows a systematic treatment of the total design. 4. The Industrial Engineering departments are still heavily concentrating on engineering economics, operations research, and plant design and layout. 5. The departments are operating just as independently as they were 30 years ago and very little interdisciplinary interaction occurs in the undergraduate design experience. Thus, the graduate must depend upon a host of other specialists as he or she goes into industry. It is expected that today's graduate engineer will experience the same types of problems which are listed above, just as the previous generations have. 6. There appear to be virtually no courses on technology selection, technology evaluation, product development, and product evaluation. Courses on statistical design of experiments usually are taught in the business school, but not in the engineering school. The students are still taught the fundamentals; however, they have virtually no experience with modern components and modern machinery. The machine shop experience has been 12 removed from the curriculum. The lab experience has been inadequately funded for years so that it has not been upgraded in many universities. Not only is it expensive to upgrade, this effort is not rewarded in the university system nearly as much as effort that results in funded research obtained by the faculty. 7. In many instances the professor's background is confined to academia with a narrow disciplinary research focus. Since World War II, there have been many additions to engineering faculty of persons with very little understanding of the problems illustrated in the beginning of this proposal. Thus, for professors who want to contribute to improving design engineering education in an interdisciplinary way, some additional experience is needed. They need exposure to the problems that are critical and need training in some techniques that are new to them. (This is not an insurmountable problem, but there must be time available for them to pursue the education, and the incentive for them to pursue this effort must be there.) 13 B. DEVELOPMENT OF THE SUPERIOR ENGINEERING DESIGN PROGRAM The next phase in the evolution of the Center for Computer Integrated Engineering and Manufacturing is the development of a Superior Engineering Design Program that emphasizes design of not only the product, but also the manufacturing process. Dr. Clement C. Wilson, formerly with IBM, joined the faculty August 1, 1987, after a Technical Sabbatical at the University of Colorado, and heads the SUPERIOR ENGINEERING DESIGN PROGRAM. His resume is included in Appendix A. During his 26 years in industry, Dr. Wilson has experienced a range of assignments from technology development to manufacturing. His last assignment was Product Engineering Manager for Copiers before taking an early retirement to participate in IBM's Technical Academic Career Program at The University of Tennessee. A fundamental element of the Superior Engineering Design Program is the belief that excessive specialization is one of the root causes of the U.S. manufacturers' competitiveness problem. Thus a reintegration of engineering and manufacturing is a necessary ingredient of the program. In addition, interdisciplinary work between the Mechanical and Electrical Engineers is essential in the new world of digital electronics which allows microprocessor control at the subsystem level. Just as these separations have taken place in industry, they exist in the university. Thus, educators need assistance from the industries who have reintegrated their engineering and manufacturing efforts and have established strong interdisciplinary 14 systems integration work. In order to have this assistance, the Superior Engineering Design Program plans to create a strong tie with a broad range of industries. Based on the helpful critiques from outside industrial sources, the programs have evolved to the following items: 1. An industry-university cooperative course is being offered entitled, "Development of Superior Products and Processes", which develops case studies of superior results in design, evaluation, and manufacturing methods to be used in the academic program. This course establishes a continuous flow of information from industry to the university about what methods are currently the most successful. Both U.S. and Japanese firms are expected to participate in this effort so that the methods studied will be selected from the best in the world. The scope of this course will include topics from all phases of the new product development cycle, from technology to quality programs at parts vendors. This breadth is illustrated in Appendix B, Figures 1-B and 2-B, which illustrate the subjects covered in a pilot course previously offered by Dr. Wilson at the University of Colorado. The topic numbers from Figure 1-B are superimposed onto the new product development cycle in Figure 2-B to illustrate the scope of topics of the course. This course is now being implemented at the University of Tennessee. As senior and first-year 15 graduate students take this course, they are presented case studies of methods of design, evaluation, and implementation that currently are revolutionizing engineering and manufacturing practice in the U.S., presented by the industry professionals who are doing the work. They come face-to-face with these professionals, not only in the classroom, but as they go the worksite to interview the industrial people for the development of their own case study to present to the class. The experience at both universities showed that the students, who previously had no interest in product development and manufacturing, became quite interested. As they interviewed companies for their first jobs, they were prepared with knowledge about methods of product development and manufacturing from different companies they had studied in the course. This knowledge enhances their career selection as well as their professional growth by having a larger picture of the engineering and manufacturing challenges facing the U.S. A paper describing the course has been published* by the American Society of Engineering Education and an American Society of Mechanical Engineers Short Course was offered at Manufacturing International April 18-19, 1988, by Dr. Wilson. * Wilson, Clement C., "Investigations of Design Methodology for Superior Products", ASEE Zone II Proceedings, p. 119. 16 2. An Interdisciplinary Engineering Practice Laboratory is being developed to enable the engineering students to cross disciplines and know what hardware is available to them as they initiate a design of a product or a process. This laboratory is essential for today's modern student who has much less "hands-on" experience than those of 30 years ago and will develop a knowledge of both product and manufacturing methods that are currently in use. Figure 1 shows the connection between this laboratory and eight courses in the Mechanical and Aerospace Engineering Program. Particularly, the knowledge of current engineering practice methods will enhance the major Mechanical and Thermal Systems Design courses allowing the students to be more innovative in their design project. It is anticipated that this laboratory will serve other disciplines as well. 3. An Electro-mechanical Systems Integration course is being developed which uses current complex systems as a basis for the course. This course will include the methods for integrating and evaluating complex electro-mechanical equipment containing microprocessors. Systems such as these are the basis of many of the innovative new products in the information processing area which is a major product growth area in world markets. Corporate support has been obtained for course development, 17 (ME 345, 3 credit hours) Instrumentation and Measurement 2nd semester, Junior year (ME 363, 3 credit hours) Dynamics and Vibration of Machines 1st semester, Junior year (ME 449, 3 credit hours) Mechanical Engineering Laboratory 1st semester, senior year (ME 451, 3 credit hours) Systems and Controls 1st semester, senior year INTERDISCIPLINARY ENGINEERING PRACTICE (ME 455, 2 credit hours) Introduction to Mechanical Design LABORATORY or Introduction to Thermal Design 2nd semester, senior year (ME 465, 3 credit hours) Elements of Machine Design I 1st semester, senior year (ME 466, 3 credit hours) Elements of Machine Design II 1st semester, senior year (ME 469, 4 credit hours) Machine Design or Thermal Engineering Design 2nd semester, senior year Figure 1. Relationship of the Interdisciplinary Engineering Practice Laboratory & Courses including faculty release time, site visits to acquire industrial input, and graduate student support. 4. An Engineering Design Center is under construction to bring efficient computer-aided design methodology and manufacturing prototyping evaluation techniques to the student. (Industry and State support of this component has provided funding for two facilities capable of accommodating thirty-two students with the appropriate software and hardware.) The Engineering Design Center serves to integrate the design and manufacturing processes with research in design methodology. Students in the Engineering Design Center will be organized into a "design team structure," so that four teams of four students will be able to work cooperatively on projects of significant complexity (Figures 2 and 3). The project engineer, who has system responsibility, has a computer that is connected to the Flexible Manufacturing Center (AMF), as illustrated in Figure 2. Computer-Aided- Manufacturing (CAM) programs are used to produce parts on the numerically controlled machines in the Facility. Figure 4 illustrates the built-in design methodology questions and design tools which will assist the engineering student in using superior design methods. 18 ENGINEERING DESIGN CENTER CLASS STRUCTURE PS/2 60 (CHIEF ENGINEER (PROFESSOR) DESIGN TEAM 'A' DESIGN TEAM 'B' TWO (2) PS/2 PS/2 ADDITIONAL 80 80 DESIGN TEAMS 'C' AND 'D' PROJECT ENGINEER PROJECT ENGINEER PS/2 PS/2 PS/2 PS/2 PS/2 PS/2 70 70 70 70 70 70 DESIGN ENGINEER DESIGN ENGINEER DESIGN ENGINEER DESIGN ENGINEER DESIGN ENGINEER DESIGN ENGINEER The Design Team Structure Within The Machine and Systems Design Course FIGURE 2 ENGINEERING DESIGN CENTER DESIGN TEAM STRUCTURE PS/2 60 PS/2 70 CHIEF ENGINEER (PROFESSOR) GRAPHICS DESIGN ENGINEER PRINTER PS/2 PS/2 80 70 FLEXIBLE DESIGN ENGINEER MANUFACTURING PLOTTER PROJECT ENGINEER CENTER (N/C MACHINES) UT PROTOTYPE PS/2 MANUFACTURING 70 DESIGN ENGINEER Relationship of the Flexible Manufacturing Center To the Engineering Design Center FIGURE 3 5. Product Design and Development Methodology is underway to extract superior industry design methods from the case study research. The goal of this effort is to provide superior design and evaluation techniques to undergraduate students, graduate students, AND industry. Methodologies that are developed will affect many aspects of the Superior Engineering Design Program. The results will be used to develop design questions and to identify appropriate design tools in the Engineering Design System (Figure 4) Case studies from the research will be presented to students taking the Design Methodology and the Systems Design Classes. Superior electro-mechanical methodologies and tools will be incorporated into the Electro-Mechanical Systems Integration Course. Examples of superior product designs will be presented in the Interdisciplinary Engineering Practice Laboratory. Additional corporate support is being sought for key elements of the Superior Engineering Design Program. Due to the extensive nature of this program, assistance from several sources is required. 19 ENGINEERING DESIGN SYSTEM EXAMPLE DESIGN QUESTION DESIGN TOOLS * RELIABILITY - FMEA - PREDICTOR - STRESS TESTS - EXTREMES PROJECT ENGINEER - * SYSTEM ASSEMBLY DESIGN FOR ASSEMBLY * MANUFACTURING PROCESS SELECTION - PARTS DESIGN - TOOLING DESIGN ENGINEER * MANUFACTURING PROCESS CAPABILITY - STATISTICAL PROCESS CONTROL Use of Design Methodology Research In the Engineering Design Center FIGURE 4 THREE YEAR PLAN Other activities of the overall Superior Engineering Design Program over a three-year period are planned if full support of the program is underwritten. These plans are outlined below. SUPERIOR ENGINEERING DESIGN PROGRAM 1988-89 Results 1. Offer a pilot course, Development of Superior Products and Processes. (Spring 1988) 2. Plan the Interdisciplinary Engineering Practice Laboratory experience (emphasis on the integration of this information with the other engineering design courses in ME, EE and IE) Obtain and organize equipment for a pilot version for initial evaluation. 3. Initiate the planning of the Electro-mechanical Systems Integration course as explained above. 4. Solicit industrial financial support (in process) to develop the Engineering Design Center. Purchase representative hardware and software to initiate the Engineering Design Center. Install initial Center (16 stations) for use in 1989- 90 school year. 5. Purchase Computer Aided Manufacturing software to link the design teams to the Flexible Manufacturing Center. 20 6. Solicit industrial financial support to develop the Flexible Manufacturing Center. 7. Identify and present some of the essential elements for superior product development (Product Development Methodology Development) 1989-90 Activities and Results 1. Evaluate the Development of Superior Products and Processes course to be a permanent interdisciplinary course in the engineering curriculum. Investigate the possibility of an international conference on Superior Methods. 2. Implement the Interdisciplinary Engineering Practice Laboratory on a pilot basis. 3. Develop the syllabus of the Electro-mechanical Systems Integration course as explained above. 4. Establish, test, and begin use of the Engineering Design Center. 5. Install and use the CNC Mill and the Injection Molding Machine as Phase One of the Flexible Manufacturing Center. 6. Demonstrate use of some design methodology results in the Engineering Design System (Design Questions and Tools) 1990-91 Activities and Results 1. Prepare documentation of the Development of Superior Products and Processes Course, for dissemination to other universities 21 through a conference. Schedule the conference with the appropriate planning to support it. 2. Initiate the Electro-Mechanical Systems Integration Course as mentioned above. 3. Prepare documentation of the Interdisciplinary Engineering Practice Laboratory for transfer to other universities. 4. Assess and acquire additional software to support the Engineering Design Center. Define software development needs that are required to support the Engineering Design Center. 5. Install and use the Wire Electric Discharge Machine as Phase Two of the Flexible Manufacturing Center. 6. Use the Engineering Design System (design questions and tools) in the Machine and Systems Design Course. 22 The Superior Engineering Design Program AT&T CASE STUDIES BALL RESEARCH OF SUPERIOR RESULTS HEWLETT-PACKARD UNDERGRADUATE SUPERIOR DESIGN BM-BOULDER COURSES AND FACILITIES COLORADO STORAGE TECHNOLOGY MARTIN-MARIETTA ENGINEERING FLEXIBLE DESIGN MANUFACTURING CENTER CENTER PERFORMANCE INTERDISCIPLINARY UT REGIONAL ALCOA EVALUATION ENGINEERING CASE STUDIES MARTIN-MARIETTA LAB PRACTICE LAB BM-CHARLOTTE UT-KNOXVILLE BM-LEXINGTON PRODUCT & PROCESS ELECTRO-MECHANICAL DEVELOPMENT SYSTEMS INTEGRATION COURSE COURSE IDENTIFICATION AND SITE VISITS STUDY OF U.S. AND TO INDUSTRY JAPANESE DESIGN METHODOLOGIES MACHINE AND SYSTEMS SUPERIOR DESIGN COURSE DESIGN (INDUSTRY SUPPORTED) ENGINEERS PRESENTATION OF SUPERIOR INTERNATIONAL CONFERENCE ON SUPERIOR ENGINEERING PRODUCT DEVELOPMENT METHODS TC SUPERIOR DESIGN DESIGN METHODS METHODOLOGY INDUSTRY INFORMATION SOURCES SUPERIOR ENGINEERING DESIGN PROGRAM FIGURE 1 Participating Companies Other companies who are being asked to participate in this research effort are: Hewlett Packard, Honda Motor Company, Sony, Minolta, Polaroid Corporation, Storage Technology Corporation, AT&T, Eastman Kodak Corporation, and Boeing. Current sponsors: IBM Martin Marietta Corporation Northern Telecom Saturn Corporation University of Tennessee, Knoxville Westinghouse Foundation Pending Sponsorships: Ford Motor Company The National Science Foundation recommended that a proposal be submitted in 1989 for the NSF Program for Improvement of Undergraduate Engineering Education. 23 Participating Faculty The interdisciplinary team from the Mechanical and Aerospace Engineering and Electrical and Computer Engineering Departments are: Professor Clement C. Wilson, Principal Investigator, Professor Robert Bodenheimer, Professor Andrew J. Edmondson, Professor James Euler, Professor Frank Speckhart, Assistant Professor Rajiv Dubey. For additional information, please contact Professor Clement C. Wilson, 607 Dougherty Hall, The University of Tennessee, Knoxville, Tennessee 37996-2210. 24 APPENDIX A 26 VITA PERSONAL Name: Clement Card Wilson Address: 11915 W. Fox Chase Circle Knoxville, Tennessee 37922 Telephone: (615) 974-6144 Marital Status: Married Place of Birth: High Point, North Carolina EDUCATION University of Tennessee BS Mechanical Engineering, 1956 MS Mechanical Engineering, 1959 Purdue University Ph.D. (Mechanical Engineering Major, 1964) University of Kentucky Simulation of Dynamic Systems, 1968 (Continuing Education) Design of Experiments Colgate Darden Graduate Financial Decision Analysis Course School of Business at the June 20, July 1, 1983 University of Virginia & IBM Carnegie-Mellon University Information Technology Engineering Seminar (Post-College Professional (6.3 CEU's), June 13, 1986 Education) WORK EXPERIENCE Company/University Work Description The University of Tennessee Development of the Superior Engineering Knoxville, Tennessee Design Program. Teaching senior design courses Teaching Development of Superior Products and Processes (Graduate Course) Directing two master theses and one doctoral dissertion. 1987 - present 1 The University of Colorado Visiting Adjoint Professor, IBM Technical Boulder, Colorado Sabbatical 1986-87 Developed and offered course: Investigation of Design Methodology for Superior Products IBM Development Lab Area Manager, Product Engineering, Announced Boulder, Colorado Copiers, 1983-1987. Developed Models 50, 70, and electrophotographic and reliability improvements for Model 85. Copier Quality Improvement Center, 1982-1983. Area Manager, New Product Development, 1978-1981. Area Manager, Copier Process Technology, 1974-1978. IBM Development Lab Senior Engineer - Project Manager, Fuser Lexington, Kentucky Technology Group, Magnetic Brush Project, 1971-1974. Senior Engineer, Manager of Mechanical Analysis Department, 1967-1971. Development Engineer, Manager of Mechanical Analysis Department, 1966-1967. Staff Engineer in Mechanical Analysis Department, 1964-1966. Associate Engineer, Summers 1960-1961. University of Kentucky Lecturer in Mechanical Engineering. Introduced and taught ME 649, Analysis of Mechanical Systems & Components, 1966-1974. Introduced ME 780, Simulation of Dynamic Systems. Served on Master's Examining Committees. Supervised papers for MS Degrees. 2 Purdue University Teaching (Machine Design & Analysis), Lab Instructor, 1963. Research Assistant, Vehicle Dynamics Group, 1961-1964. University of Tennessee Research project for Oak Ridge National Lab, experimental stress analysis, 1956-1961. Teaching (Kinematics, Dynamics of Machines, Mechanical Vibrations, Production Processes, Thermodynamics), 1956-1961. Tennessee Eastman Company Cooperative Student, 1952-1955. HONORARY & PROFESSIONAL SOCIETIES A member of Sigma Xi, Tau Beta Pi, Pi Tau Sigma, American Society of Mechanical Engineers, ASME National Nominating Committee 1982, Editorial Board of IBM Journal of Research & Development, Engineers Council for Professional Development Ad-Hoc Accreditation Visitor 1979. A member of The University Board of Engineering Visitors, 7 years. HONORS IBM Outstanding Innovation Award: Copier II Magnetic Brush Implementation, 1973. IBM Division President's Award: S-III Task Force Contribution, 1978. IBM Invention Achievement Award 1st Level, 1978. IBM Quarter Century Club, 1986. Outstanding Engineering Alumnus of University of Tennessee, 1976. PUBLICATIONS Wilson, C.C., "A New Fuser Technology for Electrophotographic Machines," Journal of Applied Photographic Engineering, Vol. 5, No. 3. 1979. Bishop, R.E. and Wilson, C.C., "Dynamic Control of Spring-driven Mechanisms," IBM Journal of Research and Development, Vol. 16, No. 3, May 1972. 3 Meyer, D.R. and Wilson, C.C., "Measurement of Elastohydrodynamic Oil Film Thickness and Wear in a Ball Bearing by the Strain Gage Method," Transactions of the ASME, Journal of Lubrication Technology, April 1971. Meyer, D.R. and Wilson, C.C., "The Design of a Ball Bearing Speed Reduction Drive System," IBM Office Products Technical Report, T.R. 08-053, October 6, 1969. Miles, B.W. and Wilson, C.C., "The Proportional Escapement System of the IBM Selectric Composer," IBM Journal of Research and Development, Vol. 12, Number 1, January 1968. Quinn, B.E. and Wilson, Clement Card, "Can Dynamic Tire Forces Be Used As A Criterion Of Pavement Condition?" Highway Research Record, Number 46, Publication 1168, pp. 88-100 (1963). Smith, J.E., Wilson, Clement C., and Swinson, W.F., "Photoelastic Analysis of EGCR Pressure Vessel." Oak Ridge National Laboratory, ORNL-3690, UC-80 Reactor Technology, 37th Ed. (February 1965). Wilson, Clement Card, "A Dynamic Tire Force Measuring System" (Doctoral Dissertation), Purdue University (June 1964). Wilson, Clement Card and Maxwell, R.L., "An Experimental Investigation of the Stresses and Deflections of a Perforated Place in Bending." The University of Tennessee, Knoxville, Tennessee, Department of Mechanical Engineering, ME-61-1 (June 1961). Wilson, C.C. and Kennedy, M.E., "Some Essential Elements for Superior Product Development," ASME Winter Annual Meeting, San Francisco, CA, December 1989. Wilson, C.C., "Quantification of Critical Product Characteristics for Superior Product Development," to be presented at ASME Winter Annual Meeting, San Francisco, CA, December 1989. Wilson, C.C., "Some Essential Elements for Superior Product Manufacturing" Abstract accepted for Manufacturing International 90 ( '90), Atlanta, GA, March 1990. Wilson, C.C., The U.S. Product Development Dilemma, Survey of Business, Center for Business and Economic Research, College of Business Administration, University of Tennessee, Knoxville, Summer 1989. PRESENTATIONS Queener, Carl A. and Wilson, C.C., Development of IBM Series III - A Study in Change. Presented by Wilson to the 16th Annual Fall Symposium- Business Graphics, November 9-13, 1976. 4 Wilson, Clement C., The Enemies of Copier Reliability. Presented to Dataquest 1985 Copying and Duplicating Industry Conference, June 19-21, 1985. Wilson, Clement C., The U.S. Product Dilemma, Plenary Speaker, WATTec '89, February 14-17, 1989 Wilson, Clement C., Some Essential Elements For Superior Product Development, 3-Day Short Course, Transferencia De Tecnologia Enlace Al Futuro, University of Santiago, Santiago, Chile, Nov. 6-8, 1989. PATENTS AND PATENT PUBLICATIONS Bishop, R.E., Wilson, C.C., Dynamic Controlling Device for Spring- Driven Mechanisms - Published 1971. Cail, N., Rogers, J.C., Wilson, C.C., Tapored Arbor Overriding Spring Clutch - Patent filed 1970. LE8690053. Wilson, C.C., Wedge Decelerator - Published 1966. LE8111204. Brandon, F:Y., Wilson, C.C., Hot Roll Cleaning & Release Assist Scheme. Patent filed 1/31/76. BO8750110. Wilson, C.C., Copy Darkness Sensor for 2-Cycle Process. Continuation filed 4/21/80. BO0760060. Brown, L.C., Peterson, C.E., Wilson, C.C., Edwards, E.G., Robinson, P.G., Hot Roll Fuser Having Manually Operable Jam Clearance Mechanism. Patent issued 8/29/78, No. 04,110,068. Wilson, C.C., Velocity Limiter & Decelerator for Spring-Driven Device. LE8700113. Published 2/18/72. Caudill, A.H., Hoekzema, R.J., Wilson, C.C., Toner Dust Control & Recovery System. LE8730145. Patent filed 12/20/73. Wilson, C.C., Wilzbach, B., Get Bent Cassette. BO8790431. Published 2/19/80. Bajgert, T.A., Cochran, J.L., Duane, W.J., Mojica, A., Stone, J.D., Underhill, T.T., Williams, D.M., Wilson, C.C., Continuous Form Feeder For a Reproducing Machine and Process. Patent filed 11/27/85. BO985004. 5 2 APPENDIX B MECHANICAL ENGINEERING 597 INVESTIGATIONS OF DESIGN METHODOLOGY FOR SUPERIOR PRODUCTS LECT. SUBJECT LECTURER 1 Introduction of course C. Wilson 2 The U.S. Product Development Dilemma C. Wilson 3 What is a Superior Product? M. Miller, Mgr. of IBM Competitive Lab 4 From technology selection to production, a M. Headrick, IBM fuser case study Product Dev. Manager 5 Product Initiation, Reaching Far Enough C. Queener, IBM Fellow 6 Prediction of the Reliability & Life of a J. Rhodes, IBM Advisory Machine in Development Engineer 7 Evaluation of the Reliability of a Production G. Bishop, IBM Machine Technology Manager 8 A Diskette Drive Design for Automatic D. Janssen, IBM Senior Assembly Engineer 9 Design Methodology for Assembly L. Carlson, C.U. 10 A Satellite Subsystem Design Frank Manders, Ball Aerospace 11 Controlling a Mfg. Process, S. P.C. Bob Godlewski, IBM Supplies 12 Manufacturability as a Prime Objective, Len Buist, A.T. & T. Staff Equip. Design Methodology 13 Improving the Development Process T. Abbott, Storage Technology Corporation Development Mgr. 14 Case Study in Space Station Req. Bob McMordie, Martin Marietta 15 Design Methodology used in the design of Terry Pilsner, Hewlett H.P. C.A. D. Equipment Packard 16 Stress Testing in the Mfg. Process Dennis Estabrooks Advisory Engineer, Gil Norris, Staff Engineer, IBM 17 Product Development at Xerox, Meeting C. Wilson the Competitive Challenge (Project Reports, Due) Figure B-1 Course Agenda Figure B-2 Lecture Topics Illustrated in New Product Development Cycle PARTS VENDORS PRODUCT REQUIREMENTS 4,5 2, 4, 6, 7, 8, 11, 12, 13, 17 13, 14, 15 17 PRODUCT DESIGN & MANUFACTURE EVALUATION CYCLE ASSEMBLY 2, 3, 5,4, 6, 7, 8, 9, 10, RELEASE PART 2,4 ASSY & DRAWING PROC 13, 14, 15, PROCESS TEST PROCESS & SPEC DEVELOP. YES TO MFG 2,8, 17 9, 17, 2, 7,8, DESIGN EVALUA- 9, 13, 17 TION 17, 2 15, 16, 7, 13, 17 2, 12, 13, 17 17 CUSTOMER OFFICE MATERIALS ELECTROPHOTOGRAPHIC MANUFACTURE MATERIALS DEVELOPMENT CYCLE RELEASE RAW MATERIAL 2,3,5,7, 13, 17 2, 17 2 DRAWING & SPEC axou MFG PROCESS DESIGN EVALUA- DEVELOP. TION 2 NO V C S R E E I 2,4 RAW MATERIAL 2 7, 13, 17